Pre-ground Sodium Bicarbonate
NaHCO3

Field Testing Pre-ground Sodium Bicarbonate: A Practical, Cost-effective, and Immediate Solution

The use of pre-milled sodium bicarbonate offers a range of benefits such as higher efficiency compared to the use of reagents like hydrated lime or technical grade sodium bicarbonate (requiring milling), which results in lower total abatement costs and a significant saving of space. Compared to traditional technical grade sodium bicarbonate, the pre-milled variant is characterized by greater fineness and better quality, while compared to hydrated lime, it has a much greater alkalizing power. Moreover, the amount of Solid Residue Product (SRP) to be disposed of is greatly reduced, and in some cases, it is even possible to reuse it.

Metaltek’s Solution

This is tailored for operators who wish to experiment with the reagent both in the construction of new facilities and to enhance the performance of existing ones. It facilitates easy compliance with regulatory changes and optimizes processes, leading to substantial cost savings through the use of pre-milled sodium bicarbonate.

From Metaltek a practical and efficient solution: Mobile Doser Rental

Mobile doser for Pre-ground Solvay SolvAir® Sodium Bicarbonate

Recognizing the substantial financial commitment involved in choosing the right reagent for a flue gas cleaning system, Metaltek offers an innovative and practical approach that eliminates the need for upfront investments. Through the rental of a mobile dosing unit, operators can test the effectiveness of SOLVAir® pre-milled technical sodium bicarbonate directly in their existing facility or in a new plant. This on-site experimental approach provides a clear understanding of the benefits and necessary adjustments without long-term commitments or prohibitive investments.
This turnkey service includes commissioning, maintenance, and the possibility to conduct performance tests both at the facility and directly on-site using a mobile laboratory.

The choice of SOLVAir®

Thanks to over 30 years of experience and ongoing research, SOLVAir® has developed a product with exceptional performance and consistent reliability. SOLVAir®'s pre-milled sodium bicarbonate is characterized by unique properties such as the quality of the bicarbonate and its extreme fineness, which ensure maximum efficiency, resulting in reduced operational costs and the production of Solid Residue Product (SRP), even at high temperatures.

Based on these premises, Metaltek has developed a mobile dosing technology specifically dedicated to SOLVAir® pre-milled sodium bicarbonate for all types of facilities looking to innovate and increase efficiency.

The Advantages of Relying on Metaltek

  • Low Initial Investment:Renting the mobile dosing unit significantly lowers upfront costs, making the testing of the new reagent a low-risk operation.
  • Easy Plant Integration:Being a mobile unit, the dosing system can be seamlessly integrated into any plant without requiring complex infrastructural modifications.
  • Turnkey Installation Service: Our team of technicians will handle the installation and integration of the mobile dosing unit into the plant, ensuring it is ready for immediate use.
  • Possibility to Use SOLVAir® Pre-Milled Sodium Bicarbonate: This high-quality product guarantees unmatched efficiency in acid neutralization, thanks to its optimized formulation.
  • Performance Evaluation: Before making a purchase decision, Metaltek provides the option of assessing system performance through efficiency tests conducted by the Tek Lab fixed or mobile laboratory.
  • Purchase Option: Following the rental period, the mobile dosing unit in use can be purchased directly or replaced with a fixed dosing unit, allowing perfect customization to meet the plant’s specific needs.

Proprieties

  • Adaptable to various operational contexts
  • Easy to install
  • Modulable capacity through an inverter
  • Maximum energy efficiency performance
  • Minimal maintenance
  • High system reliability and quality

Features and Fittings

  • Standard Doser Capacity: 0 - 1700 kg/h
  • Special Doser Capacity: 300-3000 kg/h
  • Material:Stainless Steel
  • Operation: Automated
  • Sensors: Performance Monitoring
  • Transport: Fan or Blower
  • Storage: Silo or Big bag
  • Extraction:Screw Conveyor or Star Valve

Optional

  • Weighing system with associated weight transmitter (margin of error ±2%)
  • Control and management electrical panel
  • Two-way injection system (featuring a screw conveyor with continuous spiral or spring)

Mobile Sodium Bicarbonate Dosers with custom-made configurations

Metaltek's technical department specializes in designing and manufacturing dosing systems tailored to specific needs. Thaks to its extensive experience and expertise in the industry, the company is ready to design and build custom dosing systems designed to meet any operational requirement.

Metaltek Services: Assistance, Maintenance and Monitoring

Metaltek Sodium Bicaronate Mobile Dosers: Assistance, Maintenance, and Monitoring Services

Metaltek not only provides a high-quality sodium bicarbonate dosing system but also offers a comprehensive service designed to facilitate the transition to the new reagent, enabling more efficient and eco-friendly processes. If your company is ready to take the next step in optimizing flue gas cleaning processes, Metaltek is the ideal partner to ensure a smooth and cost-effective transition.

Our turnkey solutions combine components of excellence, continuous operation, and custom design to ensure maximum efficiency and compliance with regulations. The Metaltek team, comprised of qualified technicians, strategic consultants, and experienced designers, provides a 360-degree service, including maintenance and rapid interventions worldwide within 24/36/48 hours with teams also specialized in working at height and in confined spaces. Our team of expert consultants and designers develops customized system solutions to reduce operational costs and increase efficiency, while the exclusive Tek Lab service offers in-depth analysis to refine purification processes. We are the trusted partner for those seeking solidity, innovation, and operational savings.

Tek Lab by Metaltek: the exclusive fixed and mobile analysis laboratory for monitoring, testing and innovation

Tek Lab: Analysis and Innovation Laboratory

Tek Lab by Metaltek is a leader in the analysis of industrial fumes and residues. A cutting-edge technology to detect and address issues with overdosing or problems related to excess acids, dioxins, or other harmful compounds. It offers both on-premises analysis and on-site monitoring and analysis with its mobile laboratory.

Quality Products and Exclusive Metaltek Services: a benchmark for flue gas cleaning with Sodium Bicabonate

Learn more about our solutions and discover how we can support your business with concrete results.
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Tek Lab by Metaltek: the exclusive fixed and mobile analysis laboratory for monitoring, testing and innovation

Metaltek Mobile Dosers for Sodium Bicarbonate

FAQ

Pre-milled SOLVAir® sodium bicarbonate is more effective in acid neutralization, ensures total cost optimization, minimizes the production of Solid Residue Product (SRP), and, in some cases, allows the reuse of waste. Moreover, it represents a more sustainable choice in line with environmental regulations and the demand for more efficient industrial processes
Thanks to its higher fineness and quality, the pre-milled SOLVAir® sodium bicarbonate has improved efficiency in acid neutralization, thus ensuring total cost optimization and simplification of the facility.
Metaltek offers a rental service for a mobile dosing unit for pre-milled technical grade SOLVAir® sodium bicarbonate. The service includes:
  • Commissioning of the dosing plant.
  • Maintenance.
Additionally, there is an option to conduct performance tests with the mobile or stationary Tek Lab. This allows companies to experiment with sodium bicarbonate without making risky investments or complicated infrastructural changes.
  • Low Initial Investment: Reduces costs for transitioning to new technology.
  • Simple Installation: The mobile doser is ready to use without significant infrastructural interventions.
  • Superior Efficiency: Uses pre-milled SOLVAir® technical grade sodium bicarbonate for optimal results.
  • Performance Testing: Option to conduct tests before making a definitive purchase.
  • Custom Adaptation: After the rental, it's possible to purchase the mobile doser or switch to a stationary one.
Tek Lab is a service provided by Metaltek to test the efficiency of the new sodium bicarbonate dosing system on-site, using either an on-premises laboratory or a mobile one. It aims to assess the performance of the system, enabling companies to make informed decisions regarding the definitive switch to the new reagent.
With over 30 years of experience in the field, SOLVAir® offers pre-milled technical grade bicarbonate with superior qualities, such as its extremely fine texture. This ensures:
  • Maximum Efficiency in acid neutralization.
  • Operational Cost Reduction.
  • Minimal Production of SRP, even at high temperatures.
After evaluations, it's possible to:
  • Directly Purchase the mobile doser used during the test.
  • Opt for a Stationary Doser better suited to the plant's needs.

This allows a seamless and customized transition for each company.
Yes, Metaltek facilitates the transition process through a comprehensive 'turnkey' service. With the mobile doser rental, companies can test the new system effortlessly and with reduced risk.
The solution offers:
  • High-quality dosing equipment, consultancy, and technical support, monitoring services.
  • Superior quality and extremely fine pre-milled SOLVAir® technical grade sodium bicarbonate.
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