Biomass Waste to Energy Incineration Plant
Ca(OH)₂/Sorbacal®
Active Carbon / Lignite

Hydrated Lime or Sorbacal® and Active Carbon or Lignite Coke for Biomass Waste to Energy Incineration Plant

Biomass waste-to-energy represents a promising and environmentally sustainable solution in the field of energy conversion, transforming organic material into electricity and heat. However, the process is not without its challenges, as it involves the emission of pollutants such as sulfur oxides (SOx), hydrochloric acid (HCl), hydrofluoric acid (HF), and other potentially harmful atmospheric pollutants. These pollutants must be removed using alkaline chemical reagents such as hydrated lime or Sorbacal®, and, where necessary, activated carbon or lignite coke.

Solution with Hydrated Lime or Sorbacal®

An innovative solution for treating flue gases generated during biomass waste-to-energy treatment is based on the use of hydrated lime or Sorbacal®. Unlike the traditional method, which involves a system of mills to pulverize and inject sodium bicarbonate into the flue gas, the hydrated lime or Sorbacal® approach uses a lime doser to neutralize acidic pollutants. Lime, being highly reactive with acids, binds with these components to form salts that can be easily filtered and removed from the gas stream.

Active Carbon or Lignite Coke

When certain types of biomass need to be disposed of, flue gas treatment can be supplemented with a secondary filtration system using activated carbon or lignite coke. This additional technology is particularly useful when the treated biomass releases specific pollutants, such as heavy metals, which require targeted solutions for their neutralization. Activated carbon and lignite coke, thanks to their porous surface and adsorption capacity, retain heavy metals and prevent their release into the environment.

Design and Realization

MetalTek specializes in the design and manufacture of high-quality mills and feeders with top-quality components. Our equipment is available in various configurations, and upon request, we can design customized loading and injection solutions for every need.

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Metaltek Services: Assistance, Maintenance and Monitoring

Assistance, Maintenance and Monitoring Services on existing systems

Metaltek, with thirty years of experience in the sector, supplies cutting-edge systems for the purification of industrial fumes, designed to guarantee reliability, continuous efficiency and compliance with environmental regulations.

Thanks to our team of highly specialized consultants and designers, we create customized solutions that optimize the use of hydrated lime, Sorbacal®, activated carbon, and lignite coke , reducing operating costs and waste. We offer timely assistance, professional analyses, teams equipped to work at heights and in confined spaces, and a constantly stocked spare parts warehouse. The quality and robustness of our systems, combined with global technical support and our Tek Lab analysis service make them ideal for flue gas purification where precision, reliability, and service continuity are essential.

Tek Lab by Metaltek: the exclusive fixed and mobile analysis laboratory for monitoring, testing and innovation

Tek Lab: Analysis and Innovation Laboratory

Tek Lab by Metaltek is a leader in the analysis of industrial fumes and residues. A cutting-edge technology to detect and address issues with overdosing or problems related to excess acids, dioxins, or other harmful compounds. It offers both on-premises analysis and on-site monitoring and analysis with its mobile laboratory.

Quality Products and exclusive Metaltek Services: a benchmark, the state of the art of Biomass Waste to Energy Incineration Plant

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Flue Gas Cleaning with Hydrated Lime or Sorbacal® and Active Carbon or Lignite Coke

FAQ

During the biomass energy recovery process, hydrated lime primarily aims at neutralizing sulfur oxides (SOx), hydrochloric acid (HCl), and hydrofluoric acid (HF), while activated carbon/lignite coke is particularly useful for the adsorption of heavy metals. Both methods are essential for controlling a wide range of pollutants, ensuring an efficient and sustainable flue gas treatment solution.
Using hydrated lime in the flue gas purification process of biomass energy recovery offers an effective neutralization method for acidic pollutants such as SOx, HCl, and HF. This approach significantly contributes to reducing harmful emissions, improving air quality, and reducing the environmental impact of energy produced from biomass.
Activated carbon and lignite coke are crucial for addressing the presence of specific contaminants like mercury and other heavy metals in combustion gases from biomass. Their adsorption capacity, due to a porous structure, contributes to the effective removal of these pollutants, ensuring a much more efficient overall flue gas treatment.
Activated carbon and lignite coke differ in structure and performance: the former is characterized by an extremely porous surface that provides high adsorptive capacity for a wide variety of substances. Lignite coke, however, is indicated for more specific applications, particularly at low temperatures, proving to be an economically advantageous choice.
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