Paper Mill Pulper Waste to Energy Incineration Plant
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Sorbalite for Paper Mill Pulper Waste to Energy Incineration Plants

In the paper recycling industry, disposing of pulper waste represents a significant challenge, both environmental and operational. This waste, in addition to being non-recyclable, contains pollutants such as plastics and metals that, if not managed properly, can have a significant negative impact on the environment. Incineration or waste-to-energy are the most commonly adopted solutions for disposing of this waste, but these processes release SOx, HCl, HF, and heavy metals (Pb, Cd, Hg), among other pollutants, into the atmosphere. To mitigate this problem, the adoption of effective and sustainable flue gas purification systems is essential.

One of the most recent innovations in this field is the use of Sorbalite, a hydrated lime with activated carbon. This unique solution offers an alternative to traditional methods based on the combined use of technical sodium bicarbonate and activated carbon, offering a more efficient and less complex flue gas filtration process.

Solution with Sorbalite

Sorbalite combines the neutralizing properties of lime with the adsorption capabilities of activated carbon in a single product. This allows for the efficient treatment of acids, such as SOx and HCl, and heavy metals in the flue gases generated by pulper waste disposal, making the process more efficient and reducing the need for multiple additives.

Design and Realization

MetalTek specializes in the design and manufacture of high-quality mills and feeders with top-quality components. Our equipment is available in various configurations, and upon request, we can design customized loading and injection solutions for every need.

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Metaltek, with thirty years of experience in the sector, supplies cutting-edge systems for the purification of industrial fumes, designed to guarantee reliability, continuous efficiency and compliance with environmental regulations.

Grazie al nostro team di consulenti e progettisti altamente specializzati, realizziamo soluzioni su misura che ottimizzano l’uso della sorbalite riducendo i costi operativi e gli scarti. Offriamo assistenza tempestiva, disponiamo di squadre attrezzate per lavori in quota e in ambienti confinati e un magazzino ricambi sempre rifornito. La qualità e la robustezza dei nostri impianti, insieme al supporto tecnico su scala globale, e al nostro servizio di analisi Tek Lab offrono una soluzione ideale per l’abbattimento dei fumi dove affidabilità, continuità e ottimizzazione sono fondamentali.

Tek Lab by Metaltek: the exclusive fixed and mobile analysis laboratory for monitoring, testing and innovation

Tek Lab: Analysis and Innovation Laboratory

Tek Lab by Metaltek is a leader in the analysis of industrial fumes and residues. A cutting-edge technology to detect and address issues with overdosing or problems related to excess acids, dioxins, or other harmful compounds. It offers both on-premises analysis and on-site monitoring and analysis with its mobile laboratory.

Quality Products and exclusive Metaltek Services: a benchmark, the state of the art of Paper Mill Pulper Waste to Energy Incineration Plant

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Flue Gas Cleaning with Sorbalite

FAQ

During the disposal of waste from paper mill pulpers, various pollutants can be detected. Chemicals used in the fiber bleaching process, containing elements such as sulfur, can generate sulfur oxides (SOx) when burned. Additionally, compounds such as hydrochloric acid (HCl) and hydrofluoric acid (HF) may be released from remnants of plastic materials, such as PVC. Heavy metals like lead (Pb), cadmium (Cd), and mercury (Hg), often found in printing inks, represent another source of environmental contamination
Sorbalite, thanks to its unique composition, can act on a wide range of pollutants. The hydrated lime contained in this additive reacts with acids present in the flue gases, transforming them into harmless solid salts that can be easily removed. Simultaneously, the activated carbon integrated into Sorbalite absorbs and immobilizes harmful substances such as heavy metals and volatile organic compounds (VOCs), which are typically challenging to remove.
The flue gas purification process employing Sorbalite features a unique filtration system where the material is directly injected into the flue gas stream. Through a dosing system, Sorbalite comes into contact with the flue gases to be treated, neutralizing acids and adsorbing pollutants in a single step. This treatment method significantly simplifies the management of purification systems, reducing time, costs, and operational complexity.
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