Special Municipal Waste to Energy Incineration Plant
NaHCO3
Active Carbon / Lignite
Ca(OH)2*MgO

Technical Sodium Bicarbonate and Activated Carbon/Lignite Coke for Special Municipal Waste to Energy Incineration Plants

Incineration of municipal solid waste (MSW) is one of the most effective methods for reducing waste volume while generating electricity and heat. This process, however, produces fumes that are potentially harmful to the environment due to the presence of sulfur oxides (SOx), hydrochloric acid (HCl), hydrofluoric acid (HF), and heavy metals. To mitigate these harmful effects, cutting-edge purification technologies are employed, including the combined use of technical sodium bicarbonate and activated carbon or lignite coke, and, where the type of plant requires it, also magnesium lime.

Solution with Technical Grade Sodium Bicarbonate plus Active Carbon or Lignite Coke

The innovative approach involves a two-stage purification system, with technical sodium bicarbonate and activated carbon or lignite coke at the core of the pollutant abatement strategy. Sodium bicarbonate is introduced to specifically neutralize the acids present in the smoke, such as HCl and SOx, transforming them into harmless salts. This chemical reaction reduces the acidity of the exhaust gases, minimizing the environmental impact of MSW incineration. Activated carbon and lignite coke, on the other hand, are used for their ability to adsorb a wide range of volatile organic compounds (VOCs) and heavy metals, such as mercury. Their porous surface allows for the effective treatment of complex pollutants that would otherwise escape conventional filtration methods.

Magnesium Lime

In some systems, it may be useful to add Magnesium Lime directly to the combustion chamber to neutralize low-concentration acids. Magnesium Lime supports the neutralization action of bicarbonate, and like activated carbon, it can intercept and bind to certain substances, such as heavy metals. This ensures more complete filtration, establishing it as a valuable reagent alongside bicarbonate and activated carbon or lignite coke.

Design and Realization

MetalTek specializes in the design and manufacture of high-quality mills and feeders with top-quality components. Our equipment is available in various configurations, and upon request, we can design customized loading and injection solutions for every need.

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Metaltek, with thirty years of experience in the sector, supplies cutting-edge systems for the purification of industrial fumes, designed to guarantee reliability, continuous efficiency and compliance with environmental regulations.

Thanks to our team of highly specialized consultants and designers, we create customized solutions that optimize the use of sodium bicarbonate, activated carbon, lignite coke and magnesium lime , reducing operating costs and waste. We offer timely assistance, professional analyses, teams equipped to work at heights and in confined spaces, and a constantly stocked spare parts warehouse. The quality and robustness of our systems, combined with global technical support and our Tek Lab analysis service make them ideal for flue gas purification where precision, reliability, and service continuity are essential.

Tek Lab by Metaltek: the exclusive fixed and mobile analysis laboratory for monitoring, testing and innovation

Tek Lab: Analysis and Innovation Laboratory

Tek Lab by Metaltek is a leader in the analysis of industrial fumes and residues. A cutting-edge technology to detect and address issues with overdosing or problems related to excess acids, dioxins, or other harmful compounds. It offers both on-premises analysis and on-site monitoring and analysis with its mobile laboratory.

Quality Products and exclusive Metaltek Services: a benchmark, the state of the art of Municipal Special Waste to Energy Incineration Plant

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Flue Gas Cleaning with Technical Grade Sodium Bicarbonate, Active Carbon or Lignite Coke and Magnesium Lime

FAQ

Typical pollutants include sulfur oxides (SOx), hydrochloric acid (HCl), hydrofluoric acid (HF), and heavy metals. These derive from the varied composition of the special municipal wastes treated.
During the thermal treatment of special municipal waste, combustion can generate a wide range of pollutants. The use of sodium bicarbonate and activated carbon/lignite coke aims to reduce the emission of such substances, adjusting the process to stricter environmental regulations.
Sodium bicarbonate reacts with acids produced during combustion, neutralizing them and transforming them into non-hazardous salts. This process significantly reduces the environmental impact of acidic emissions.
Activated carbon and lignite coke adsorb specific pollutants, such as heavy metals and volatile organic compounds, preventing their release into the environment. This makes the waste-to-energy process considerably cleaner and more sustainable.
Activated carbon and lignite coke both serve the same purpose, but the former has a higher adsorption capacity for various contaminants due to its porous surface. Conversely, lignite coke is optimal for moderate temperature conditions, with the advantage of being more economically accessible for plants that can use it effectively.
Integrating magnesian lime along with sodium bicarbonate in the waste gas treatment system deriving from the thermal valorization of special municipal waste offers significant advantages. This combination proves extremely effective in eliminating acidic pollutants from fumes, surpassing the effectiveness that each component would have if used individually. Coupled with greater efficiency in pollutant reduction, this dual strategy significantly contributes to meeting environmental standards on the emission of harmful substances. Additionally, its ability to also block heavy metals further enhances the purification efficiency, elevating the environmental safety profile.
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